Turnkey System
Food factory installation is usually a detailed process that requires a special process. Here are the basic steps and processes for dairy factory installation:
Project Planning and Design
- Needs Analysis: A detailed needs analysis is performed in line with customer demands and business requirements. Factors such as production capacity, product variety, and process processes are determined.
- Factory Design: The general plan of the factory is created. Sections such as production areas, storage areas, process lines, hygienic areas (cleaning rooms, personnel entrances, etc.) and management offices are designed.
Site Selection and Preparation
- Land Selection: The appropriate land on which the factory will be built is selected. In this selection, logistical advantages, infrastructure access (water, electricity, natural gas, etc.), environmental factors, and future expansion possibilities are taken into consideration.
- Infrastructure Preparation: The necessary infrastructure work is done on the selected land. This includes operations such as ground arrangement, water and electricity connections, and the establishment of waste management systems.
Construction and Assembly
- Building Construction: The factory building is constructed. In this process, sections such as production areas, warehouses, offices and technical rooms are built in accordance with the architectural design.
- Equipment Assembly: The equipment required for production processes is assembled. Food processing equipment (pasteurization units, homogenizers, cooling systems, filling machines, etc.) and supporting equipment (pump systems, tanks, filters, etc.) are installed.
Process Optimization and Tests:
- System Integration: All equipment and systems in the factory are integrated. Automation systems (PLC controls, SCADA systems, etc.) are installed and integrated with business processes.
- Performance Tests: The installed equipment and systems are tested in terms of business performance. These tests evaluate factors such as production capacity, product quality, energy efficiency and hygiene standards.
Training and Commissioning:
- Personnel Training: Personnel training required for the operation of the factory is organized. Training covers topics such as equipment usage, hygiene rules, safety procedures and emergency plans.
- Commissioning: Commissioning processes are carried out to ensure that all systems and equipment are operating safely and correctly. This phase ensures that the factory is fully functional.
The food factory installation process is a project that offers customer-specific solutions and is carried out in accordance with industry standards. The main objectives of this process are to provide a hygienic production environment, to manage food processing processes efficiently and to produce reliable products. Meticulous planning and implementation of each step makes it possible to establish a successful food factory.
